2.9 High Performance Strain Resisting Superconductor - Technological Solution of Processing Problems

 


Fig. 2-16 Outline to manufacture the conductor using the jelly-roll method

We made the roll after piling up the sheets of aluminum and niobium. Drawing of a bundle of rolls results in a strand with the roll type thin film.

 


Fig. 2-17 Cross sections of the niobium-aluminum conductor

The conductor consists of 1152 strands. Each strand consists of 250 jelly-roll filaments of 30 micrometer in diameter among the stabilized material of copper.

 


The magnetic field coil for the fusion experimental reactor ITER is 17 m in height, 11 m in width and 13 teslas in field strength. The coil experiences strains due to the strong magnetic field. The strain deteriorates the characteristics of the superconductor. So far niobium-tin is used as the material for a strand to produce 13 teslas. However, the tolerable strain is so small that there are serious restrictions in manufacturing and assembling. The niobium-aluminum strand withstands strain. However, it is impossible to fabricate a conductor if thin film processing is used to reduce the heat treatment temperature compatible with the stabilizing material (copper).
Trials have been made using the jelly-roll method (Fig. 2-16) to realize the thin film conductor. We have made a strand, 1 mm in diameter, 7 km in length in 1994 after beginning this development in 1986. The thickness of aluminum and niobium are 0.1 ~ 0.2 micrometer (Fig. 2-17). The purity of material and optimization of the process temperature are key points to protect against strand break in drawing a long and thin strand. Trial and error have also been made in heat treatment such as with treatment time and so on. This conductor withstands 2 times the strain that niobium-tin withstands. There is a possibility to use this conductor for ITER by virtue of this characteristic. Furthermore, the performance of this conductor will be improved by optimization of manufacturing techniques in future.


Reference

T. Andou, Development of Jelly-Roll Nb3Al Conductor and Its Properties, Teion Kogaku, 32(2), 38 (1997).

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