5.4 Fabrication of Oxidation Resistant Graphite Material

 

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Fig. 5-6 Simplified model of the SiC/C coated graphite

Graphite material is composed of numerous fine grains. The figure shows a simplified model of the coated graphite. There are micro- and macrogradients in the concentration of SiC in both the grains and the overall graphite material.

 


Fig. 5-7 Comparison of the SiC/C coated graphite and virgin graphite heated for 2.5h in air at 1000 degrees cent.

The SiC/C coated graphite underwent almost no change, but the virgin graphite showed significant oxidation.

 


Expanded applications of graphite material are expected in the nuclear and aerospace fields. Such applications result from the excellence of the chemical, physical, and nuclear properties of the material. Graphite material, however, has a significant undesirable property, it gasifies in an oxidizing atmosphere at high temperatures. There are two methods to improve this undesirable property of graphite: one is to strengthen the oxidation-resistance of the graphite crystals and the other is to coat graphite materials with a high-temperature melting material that has good oxidation-resistance.
In JAERI, the oxidation-resistance of graphite material was improved with a unique coating of silicon monocarbide (SiC). The coating is applied by an exchange reaction between the C of the graphite and the Si of gasified silicon monoxide (SiO). SiO is a volatile material at elevated temperatures, which enables sufficient Si to be fed to the reaction. We used 1300 degrees cent. as the temperature for vaporization of SiO and about 1400 degrees cent. for the reaction. The SiC formed by this method has a concentration gradient that decreases from the surface of the graphite. As the gradient of SiC depends on the reaction temperature, a designed profile of SiC/C in the coating can be obtained by controlling the temperature. The coating also shows excellent resistance against thermal and mechanical shocks as well as the oxidation-resistance. This method can be applied to graphite material in various sizes when there is a furnace large enough.


Reference

K. Fujii et al., Characteristics Evaluation of Developed SiC/C Compositionally Gradient Graphite Material, Proc. 3rd Int. Symp. on Structural and Functional Gradient Materials, 541 (1994).

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