6.4 Recycling Radioactive Scrap Metal to a Waste Container

magnified picture
Fig. 6-10

A concept of cast mold with steel balls

Molten metal is poured into the thin steel wall mold surrounded by steel balls, which integrates a waste container with the recycled scrap metal.
Fig. 6-12

Temperature profiles while cooling

The estimated temperature profile on the mold surface gives the basis for determining experimental conditions and for analyzing the results.
magnified picture
Fig. 6-11

A method for waste packaging

The waste container fabricated with very low-level radioactive metal makes a stable and shielded package, after being filled with high-level radioactive solid scraps and having the gaps grouted.
Fig. 6-13

A molded 1/3-scale waste container

On the left of the photo is the fabricated container and on the right the simulated waste suspended from the top cover plate.


In the dismantling of nuclear facilities, a large amount of very low-level radioactive scrap metal and a small amount of high-level radioactive waste arise at the same time. For packaging the high-level radioactive scraps, thick metal wall containers are used for shielding. If the container is molded out of very low-level radioactive metal, it causes effective recycling of the waste scraps. In this case, the fabrication of the container with contaminated metal should not give rise to additional radioactive wastes and the container itself needs to have sufficient strength.
The focus point of this technology is to use steel balls as heat sink and dissipater, and thin non-radioactive steel wall molds. The steel wall molds are filled with very low-level radioactive metal and become a part of the integrated container, in which high-level radioactive waste is cast. The developed method leads to much less contamination compared to the method using sand molds.
The proper combination of the size of steel balls and their packing density which gives 4 to 5 times larger heat conductivity than that of a sand mold (less than 1/10 of that of steel) with the proper temperature of molten metal and its pouring speed (selected by referring to the experimental results and the theoretical calculation), led to the success of the trial production of a container with enough strength and without casting defects.
Generally, for packaging highly radioactive waste, the applicability of this method may be very promising, since the weight of container becomes ten to several tens of times larger than that of the waste content.

Reference
H. Nakamura et al., Casting Test for Manufacturing Recycled Items from Slightly Radioactive Metallic Materials Arising from Decommissioning, Proc. 3rd European Technical Seminar on Melting and Recycling of Metallic Waste Materials from the Decommissioning of Nuclear Installations, Jun. 11-13, 1997, Nykoping, Sweden, 79 (1997).

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Persistent Quest-Research Activities 1998
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