Fig.1 (a) Cross-sectional schematic of crevice corrosion, (b) structural formula of [Cu(EDTA)]2-, and (c) inhibition effect of crevice corrosion by [Cu(EDTA)]2-
One method to inhibit the corrosion of stainless steel is to add metals that improve corrosion resistance. copper(Cu)-containing stainless steels are attracting attention because of their relatively low cost and high ability to inhibit corrosion growth. However, the addition of Cu is known to increase the risk of corrosion initiation, and a solution to this problem is desirable. In this study, we aimed to demonstrate the corrosion inhibition effect of Cu without increasing the risk of corrosion initiation by adding Cu as a corrosion inhibitor to the solution. As shown in Fig.1(a), migration of ions into the crevice is dominated by the migration of anions to maintain electrical neutrality, and hence, the introduction of cations such as Cu2+ is difficult. Therefore, we focused on the chelating technique to introduce Cu2+ into the crevice by using [Cu(EDTA)]2- (Fig.1(b)), a chelate complex of Cu2+ and EDTA that decomposes in low-pH environments. Thus, we established a new inhibition method for crevice corrosion.
Fig.1(c) shows the results of crevice corrosion tests performed on specimens made of Type 316L stainless steel in 0.1 M (mol L-1) NaCl with 10 mM [Cu(EDTA)]2-. Compared with the case of NaCl and with added Cu2+, the rise in current due to crevice corrosion initiation was delayed when using our proposed method, indicating that crevice corrosion was suppressed. This result indicates that the Cu2+ added to the solution did not migrate into the crevice, and only [Cu(EDTA)]2- migrated into the crevice, thereby suppressing the initiation of crevice corrosion. In addition, the [Cu(EDTA)]2- that migrates into the crevice reacts with H+ generated in the crevice when Cu2+ separates. This reaction is expected to reduce the pH inside the crevice because of the consumption of H+ by [Cu(EDTA)]2- and also to suppress crevice corrosion because of the inhibiting effect of the separated Cu2+.
This research has shown that the chelating method can be used to introduce metal ions with corrosion-inhibiting effects into the crevices. In the future, we will explore various combinations of metal ions and chelating agents to develop more effective corrosion inhibitors against crevice corrosion.
This work was supported by JSPS KAKENHI Grant-in-Aid for Research Activity Start-up (JP19K23581) , “Development of new corrosion inhibition technology for localized corrosion of stainless steel using chelating incorporation method.”
(Takahito Aoyama)
*1 Aoyama, T. et al., In Situ Monitoring of Crevice Corrosion Morphology of Type 316L Stainless Steel and Repassivation Behavior Induced by Sulfate Ions, Corrosion Science, vol.127, 2017, p.131-140.
*2 Aoyama, T. et al., NH4+ Generation: The Role of NO3- in the Crevice Corrosion Repassivation of Type 316L Stainless Steel, Journal of the Electrochemical Society, vol.166, no.10, 2019, p.C250-C260.